With all of the S10 suspension and steering components up front replaced with new Proforged parts, we needed to make the rest of the chassis and suspension look as good as the parts we put on. We decided to remove the stock Chevy V6 drivetrain first. We got some help from one of our friendly forklift drivers in the Eastwood distribution center to lift it out. The removal went pretty smoothly, but the cleanup was another story though!
With the engine out and the mess cleaned up, I could now check tire clearance when lifting and dropping the air suspension. It quickly became evident that the tires were contacting the front cab corners when dropped. To make room, I made notches in the cab corners with the Versa Cut Plasma Cutter. With those rough cuts made, the suspension now has its full range of motion. Later on I will be making mini-tubs in the cab corners that close up the notches I cut, but still allow the tires to tuck when dropped. More on that project a little later down the road.
Next we rolled the truck outside so we could clean and detail the chassis. I started by removing the steering box and giving it a good clean and detail with the help from Chassis Kleen and Detail Gray.
With all of the bolt-on parts removed from the front of the S10 chassis, I moved on to cleaning and prepping it for paint. The hero of this job was our new Rust Brushes. Once I had them hooked in the drill it only took about 15-20 minutes and 2 brushes to get all of the scaly rust and messy grease off. I also found it was handy to keep the "worn out" brushes and use the pointy ends to get into the hard-to-reach spots that a fresh brush couldn't reach.
With the major debris cleaned off, I hit everything up with Chassis Kleen, and PRE before applying Rust Encapsulator. The Encapsulator will stop any of the light rust left on the chassis from growing, and also gives a uniform finish to build off of. I then applied some Satin Chassis Black for the final tough finish. Even though I use Chassis Black quite frequently on other projects, I'm still amazed at how well this stuff sprays out of the can and how tough it is. Only problem now is that it makes all of the dirty, original parts around it look worse! I just have to keep reminding myself this is just a driver and not a show car build!
Now that the front clip is detailed, I can move on to test fitting the mockup block and V8S10 conversion bits. Watch this space for more on that here shortly. Thanks for following!
-Matt/EWClick Here To Read Full Post...