Tag Archives: metal shaping

  • Scratch building a Ford Hot Rod to Scale- Building a skeleton

    Recently product developer Mark R. decided to build a 30's Ford Hot Rod to scale. The process would be fun and it's going to allow him to test a number of the new Eastwood Metal Fabrication tools and accessories we have coming down the pike. We figured we'd document the process and give you some sneak peaks at new products along the way.   Click Here To Read Full Post...
  • Beginners Metal Shaping Project- Making a panel blister.

    Metal shaping is one of those things that seems like black magic to beginners. There really is a science behind the process that takes quite some time to learn and understand. The quickest and easiest way to understand how metal shaping works on the granular level is by comparing it to pizza dough. The more you stretch it out, the thinner it gets and the excess material has to go somewhere (in the pizza's case its the rolled up crust) and the more you shrink the metal the thicker it gets and again it has to "go somewhere". I decided to demonstrate a great beginner project for gaining experience in metal shaping by making a panel blister out of a 12"x12"x12" piece of 5053 .035 aluminum. This process is great to help you understand the process and is pretty straight forward.   Click Here To Read Full Post...
  • Custom Scratch Built Bed DIY for Project Pile House

    Project Pile House has been an ever-evolving project and like many projects, things start small and spiral out of control and next thing you know you're detailing the inside of your glove box hinges! Luckily I'm not quite that OCD about my vehicles (yet), but Pile House is now more than just a thrown-together junkyard parts runner like I originally planned. It's turned into a full blown custom and not much on the truck is original or untouched. After getting the cab, dash, hood, etc. all smoothed out and "roughed in", the original patched together bed and fenders was bothering the crap out of me every time I looked at it. The fenders looked like boat trailer fenders and were more roughed up than a boxer after a title fight, while the bed itself wasn't much better. I decided to start dreaming up a subtle custom bed.   Click Here To Read Full Post...
  • 5 Tips to Make your Bead Roller work Better

    Bead rolling is one of those sheet metal fabrication tools that looks easy to use, but there are countless tricks to get good looking, consistent beads. On Project Pile House I have over a hundred feet handmade panels rolled in bead roller (Easily!) and I've picked up a handful of tips along the way that make life a LOT easier!  Click Here To Read Full Post...
  • Project Pile House Shaving and customizing the original dash and glovebox.

    While I had the column out I decided to start cleaning up the dash and sort out my brake pedal dilemma on the truck. In order to get under the dash for fabricating the new brake pedal setup and to shave and smooth the dash I needed to pull it out. ....  Click Here To Read Full Post...