Tag Archives: sheet metal

  • How to shave and metal finish your firewall with Empire Fabrication

    Shaving or smoothing the bodywork on a custom car has been one of the most popular modifications since the beginning. Shaving door handles and trim or side marker holes are the most common things to shave on a project car, but close behind that is smoothing or shaving the firewall. Sean of Empire Fabrication has gotten REALLY good at shaving and smoothing cars. So much so that his finished projects require basically no body filler at all and can be primered and block sanded straight away. Sean recently took the time to snap some photos and give us the rundown on how he tackles a firewall shave project. The donor vehicle is a VW Eurovan that he has already drastically customized. So grab a drink, sit back, and watch how to do the job right with Empire Fabrication.  Click Here To Read Full Post...
  • Custom Scratch Built Bed DIY for Project Pile House

    Project Pile House has been an ever-evolving project and like many projects, things start small and spiral out of control and next thing you know you're detailing the inside of your glove box hinges! Luckily I'm not quite that OCD about my vehicles (yet), but Pile House is now more than just a thrown-together junkyard parts runner like I originally planned. It's turned into a full blown custom and not much on the truck is original or untouched. After getting the cab, dash, hood, etc. all smoothed out and "roughed in", the original patched together bed and fenders was bothering the crap out of me every time I looked at it. The fenders looked like boat trailer fenders and were more roughed up than a boxer after a title fight, while the bed itself wasn't much better. I decided to start dreaming up a subtle custom bed.   Click Here To Read Full Post...
  • 5 Tips to Make your Bead Roller work Better

    Bead rolling is one of those sheet metal fabrication tools that looks easy to use, but there are countless tricks to get good looking, consistent beads. On Project Pile House I have over a hundred feet handmade panels rolled in bead roller (Easily!) and I've picked up a handful of tips along the way that make life a LOT easier!  Click Here To Read Full Post...
  • What is a Flange Joint and How Do You Perform One?

    When it comes to auto body patch panel installations, no joint is more useful than a flange joint. A flange joint is very similar to a lap joint except that the area that is overlapped on one of the metal pieces is lower than the rest, making both pieces at equal elevation when welding. ....  Click Here To Read Full Post...
  • Sheet Metal Fabrication: Basic Machines & Techniques

    Sheet metal fabrication is the act of forming, shaping, and joining metal together to build and or repair a tangible part. There are many techniques and tools. It’s been done since the beginning of time when even the simplest tools were used. In this article we will share the most common and important tools, machines, and techniques for the DIY fabricator.  Click Here To Read Full Post...