Tag Archives: sheet metal

  • Custom Scratch Built Bed DIY for Project Pile House

    Project Pile House has been an ever-evolving project and like many projects, things start small and spiral out of control and next thing you know you're detailing the inside of your glove box hinges! Luckily I'm not quite that OCD about my vehicles (yet), but Pile House is now more than just a thrown-together junkyard parts runner like I originally planned. It's turned into a full blown custom and not much on the truck is original or untouched. After getting the cab, dash, hood, etc. all smoothed out and "roughed in", the original patched together bed and fenders was bothering the crap out of me every time I looked at it. The fenders looked like boat trailer fenders and were more roughed up than a boxer after a title fight, while the bed itself wasn't much better. I decided to start dreaming up a subtle custom bed.   Click Here To Read Full Post...
  • 5 Tips to Make your Bead Roller work Better

    Bead rolling is one of those sheet metal fabrication tools that looks easy to use, but there are countless tricks to get good looking, consistent beads. On Project Pile House I have over a hundred feet handmade panels rolled in bead roller (Easily!) and I've picked up a handful of tips along the way that make life a LOT easier!  Click Here To Read Full Post...
  • What is a Flange Joint and How Do You Perform One?

    When it comes to auto body patch panel installations, no joint is more useful than a flange joint. A flange joint is very similar to a lap joint except that the area that is overlapped on one of the metal pieces is lower than the rest, making both pieces at equal elevation when welding. ....  Click Here To Read Full Post...
  • Sheet Metal Fabrication: Basic Machines & Techniques

    Sheet metal fabrication is the act of forming, shaping, and joining metal together to build and or repair a tangible part. There are many techniques and tools. It’s been done since the beginning of time when even the simplest tools were used. In this article we will share the most common and important tools, machines, and techniques for the DIY fabricator.  Click Here To Read Full Post...
  • Skip The Search And Get A Head Start On Your 1940 Ford Coupe Resto Project!

    Ready-to-assemble shell is made of high-strength steel, and is factory-rustproofed.

    The 1940 Ford Coupe has always been a popular car for restoration projects, ever since World War II veterans began turning them into hot rods by adding performance equipment to the car’s flathead V8 engine.

    But you no longer have to poke around in junkyards or barns looking for an original to work on. Now you can buy a brand new 1940 Coupe body directly from Ford!

    The 1940 Ford Coupe body is produced with today's high-strength steel, and is assembled using modern welding techniques. The new body comes rustproofed from the factory and is ready to be assembled as a custom hot rod or as a reproduction to the original.

    You can choose a stock firewall that accommodates the original flathead V8, but it can also be ordered with a recessed firewall to allow installation of much larger modern engines. Ford also supports it with a variety of model-correct mechanical and trim restoration parts; to see what's available for the 1940, click here.

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