Eastwood Engine Turning

    (Damascening) Instructions

    Part #13117 and #13118


     

     

    INTRODUCTION

    Engine turning (or damascening) has long been recognized as a hallmark of fine quality metalwork and engineering. With Eastwood’s Engine Turning Kit and your drill press, you can create a wide variety of custom designs on almost any metal surface. This kit includes special solid abrasive cylinders with abrasive impregnated throughout a rubber bonding material.

    CONTENTS

      

    #13117      Engine Turning Kit, 1” Diameter
    Two – 1” Diameter solid abrasive rolls with threaded inserts
    One – 1/4” Diameter Threaded Mandrel
    Instructions
    #13118      Engine Turning Kit, 1/2” Diameter
    Two – 1/2” Diameter solid abrasive sticks (6” long)
    Instructions

     

    Other Suggested Products

     

    #10200Z      Eastwood DiamondClearTM for Bare Metal, Aerosol
    #10189Z      Eastwood DiamondClearTM for Bare Metal, Pint
    Long lasting, tough protection for polished metal surfaces
    Available in Aerosol and sprayable Pints
       
    #13106      Stainless Steel and Steel Buffing Kit
    #13104      Aluminum and Brass Buffing Kit
    All the supplies you need to bring a like-new shine
    to metal pieces before damascening
       
    #13079      Expander Wheel
    #13159      TrizactTM Belt Set (Set of 5)
    Excellent for removing surface irregularities
       
    #10198      HotCoat Powder Coating System
    Use our Gloss Clear (#10093) for superior protection or
    our translucent colors for a custom look.

     

    SAFETY WARNING
    Always wear eye protection when working with a drill press
    and be sure those working around you or watching you
    are also wearing eye protection. To guard against cuts
    from sharp metal edges, we also recommend wearing heavy
    cotton or leather work gloves while handling the metal
    pieces on which you are working.

     

    Preparation

    The surface of the metal on which you are about to work should be as smooth,flat, and clean as possible. It is much easier and your results will be more consistent if you start with a flat piece of metal. If the final installation requires that the piece be curved, do the engine turning while the piece is flat, then gently bend it for final installation.

    Abrasive Roll Setup

    1/2” DIAMETER ABRASIVE CYLINDERS WITHOUT MANDREL KIT (#13118)

    Cut the abrasive roll into 2” lengths. Insert one of the pieces directly in to the drill press chuck, leaving no more than 1” extending beyond the end of the chuck. If you leave more than 1” exposed, the roll will tend to “wipe” the surface and result in out-of-round spins.

    1” DIAMETER ABRASIVE CYLINDERS WITH MANDREL KIT (#13117)

    Screw the threaded end of the mandrel into the abrasive roll and tighten the jamb nut. Insert mandrel into drill press chuck.

    Drill Press Speeds

    The optimum rpm range is between 900 and 1400 rpm. Experiment with slower speeds first and increase only if results are unsatisfactory.

    Lubricant

    To get maximum life from the abrasive cylinders and avoid discoloration of the metal caused by excessive heat, use a mixture of 25 parts water to one part oil (motor oil or machine oil). Penetrating spray will also work ( Kroil, #43381Z 16.5 oz., and #43380Z gallon). Oil after every spin or at least every other spin.

    INSTRUCTIONS

    Establish a “Spin Pattern”

    “Spin Pattern” is the term used to describe the overlapping swirls resulting from engine turning. The variety and complexity of possible patterns is entirely up to your imagination. We recommend that you practice on some scrap pieces both to get the feel for engine turning and to decide what pattern you desire.

    TIME CYCLE AND SPIN PRESSURE

    Once you have decided on a pattern, it is important to note the amount of time the abrasive was applied to the metal and the amount of pressure used to achieve the desired effect. For consistent results, the abrasive should be applied to the metal for exactly the same amount of time with the same amount of pressure. Avoid applying too much pressure. This will cause the end of the abrasive roll to “mushroom” which will result in inconsistent circle sizes.

    LEVEL PART ON TABLE OF DRILL PRESS

    One of the most popular patterns can be achieved with a 50% overlap. Work from left to right and return to the left and overlap the next row 50% with the previous row. You may also wish to try alternating the direction of travel, overlapping from left to right then right to left and so on. After pattern has been completed, apply a clear coat to enhance abrasion resistance.

     


    Helpful Tips For Damascening
    • Construct a work deck out of plywood, masonite, etc., and attach to the drill press table securely.
    • Use a metal ruler as a guide fence while working.
    • DO NOT scribe the metal surface in areas where you want to spin. DO NOT use permanent markers. This will drive the ink into the metal and create paint problems. Use adhesive tape or lead pencil to lay out guides.
    • Parts such as dashboards and firewalls should be cut from pre-spun sheets which have square corners. It is much easier to keep spin patterns consistent on a piece which has squared edges.
    • Dress the abrasive cylinder approximately every six spins using 220 grit sandpaper. This will remove particle build-up on the abrasive cylinders. Use light pressure when dressing the cylinders.

     

    www.eastwood.com
    If you have any questions about the use of this product, please contact
    The Eastwood Technical Service Department
    1-800-CAR-TEC1 (1-800-227-8321)
    To Place An Order, Please Call
    1-800-345-1178