Aluminum is one of those materials that a lot of beginners and DIY guys and gals in our hobby tend to shy away from, especially sheet aluminum. The reality is that once you have an understanding of how it reacts when shaped and welded, it’s a beautiful material to work with and it can be formed into complex shapes much easier than steel of the same gauge. It also saves weight and can be mirror polished without rusting. Today we’re going to focus on 5 projects you can do yourself to get your feet wet in Aluminum work.
Tag: teardrop mallet
Tech Tip- Making Dimple Holes without a Press
Dimpled or flared holes in panels not only strengthens the panel, but also adds a “industrial” look to a panel that is really hot right now. This process dates back to the WWII era when panels for aircraft were done this way to add strength and save weight. That look trickled down to post-war race cars and eventually has become mainstream in styling into custom cars.