In the course of restoring an older vehicle, you may need to make a frame repair or two. That was the case with Project Sunny, our Range Rover restoration. We knew even before we took the body off the frame that there were some areas with rust damage. After blasting […]
Adding surface details like diamond pleats to your sheet metal projects is a great way make them stand out. In this latest video, Jamey Jordan shows you two different methods to create these raised details using a bead roller. The first process uses a single pass with the die over […]
When I was disassembling the engine bay on one of my projects last year, I inadvertently destroyed its charcoal canister bracket. This piece is essentially a large sheet metal band clamp that locks tightened by a bolt and a welded-on nut. Over the course of 30 years, the nut and […]
During a restoration or a custom build, you may need to replicate a part from scratch by making a pattern of the original. In the case of Project Sunny, the Range Rover we’re restoring, we came across some brackets that couldn’t be saved. One was a rear fender mounting bracket […]
Designing a sheet metal project that requires precision bending involves more than just guesswork. To ensure accurate dimension and consistent results, each step of the build must be calculated. In addition to knowing each panel’s finished dimensions, you must also account for things like the bend radius of corners. Understanding […]
One of the easiest ways to get deeper details and greater pattern definition when bead rolling is to use a skateboard wheel roller. Part of the Jamey Jordan Signature Series of bead roller accessories, this type of roller is made of soft urethane. Used as a lower wheel, it allows […]
The die options for bead rolling sheet metal seems daunting, but the stencil die set is one of the most useful. Its universal functionality and ability to make precise patterns makes it a favorite of fabricator Jamey Jordan. In this video, Jamey talks through the various uses for his Signature […]
Of all the uses for a bead roller machine, making a basic bead roll is where it all begins. Flat pieces of sheet metal gain incredible strength by simply pressing a channel or groove into the surface. These are typically used to strengthen floors and firewalls as well as other […]
Getting the desired results from a bead roller requires an understanding of which dies form what shapes. The tipping die can be confusing at first glance because of its basic profile. However, its simple shape makes it versatile, allowing you to perform a variety of functions. In this video, master […]
